We use the leftovers t到鐵o produce probiotics 明坐fermented feed an事黃d biological f紙小ertilizer.
Publish Time : 2018-0頻綠7-23 View間車s : 11507

1. introduction to He制還nan Feitian agric鄉藍ultural developmen兒街t Limited by Share L大都td

Henan Feitian Agric愛信ultural Development事技 Co., Ltd. is located 明生in Tiexi Industrial P對家ark, Qixian County, Hena間湖n Province. I畫這t is a joint-stock e物高nterprise esta哥業blished by the former H妹大enan Yongchang Fei藍黃tian Starch 說小Sugar Co., Ltd. 男好in September 20做東12. The registered capit友小al of the company外村 is 120 million yuan.習窗 It is a large-scale 黑唱enterprise which in為科tegrates gra區鄉in storage a近兒nd intensive processin討答g, starch and starch火秒 sugar production 科謝and sales, product resea多畫rch and develo姐銀pment, thermal prod工們uction and sup謝她ply. It has annual produ工店ction capacity of 500木照 thousand tons of c數長orn and annual proc西事essing capac下費ity of 240 thou化冷sand tons of whea務空t.

The company has been a但舞warded several h空那onorary titles, s近機uch as national key le農妹ading enterprises in a們紙gricultural industriali些女zation, key enterprises聽銀 with state finan來視cial participa錢他tion, top 20 en長城terprises in China'場火;s starch sugar愛不 industry, nationa議拍l high-tech e道去nterprises, etc. The R&熱刀amp;D center of th錢跳e enterprise ha高山s been appraised as Hena書睡n Enterprise Technol事討ogy Center, and partici鄉信pated in draft醫離ing and formulating t愛民he Guidelines for the 林們Classificatio日這n of Starch 分山Sugar Products, etc. 裡些The domestic stan街做dard has won長外 28 national patent店空s successively, 可近and is one of the le劇從ading enterpris但還es of grain deep proce有熱ssing in Henan pr間低ovince.

The company上樹9;s products are exporte慢窗d to more than 20 countr個用ies and regions, 路信including Sout章她h Korea, Austr一刀alia, Russia, Turk車低ey, Brazil, Chile公一, etc. The area is we大靜ll received by users.

2. utilization of 購長leftovers from Henan sta音我rch sugar industry

The starch industry, wh鄉答ich uses cor票機n and wheat to produce 路校glucose, maltose雨黑 and fructose syrup,嗎刀 also produces 男線corn husk and bran, suga刀黑r residue, corn pro校下tein and corn syrup 鐵長and other by-pro術師ducts, as well as s著窗ewage sludge a去暗nd other waste兒子 residues. Thes自的e by-products have 光就been difficult廠說 to effectively uti那離lize. Our research tea笑書m conducted a 外自survey of large star票煙ch sugar enterprises路鄉 in Henan Province. Th風志e by-products were tre妹影ated in the following w著匠ays: (1) low-p家地riced feed sold to bree鐘錢ding enterprises or女樹 farmers; (2) low-pri喝都ced raw materials sold高店 to other companies吧要 to reproduce other prod嗎少ucts; (3) mixed with vi就你tamin minerals and o海草ther raw materials 生請as feed. Selli見票ng materials; (4) Sludg冷秒e and other waste睡我s are supplied to f又爸ertilizer producers or的分 farmers for fre志作e, and sometim下媽es even to these enterpr村們ises or farmers水志 for certain trea謝通tment of waste sub愛雜sidies. The above way o媽在f processing star低現ch sugar leftove銀匠rs, starch sugar enterp如器rises have little志還 benefit. The ineffi他畫cient utilization of sta人厭rch sugar waste materia物好l is not only the presen舊問t situation of sta志一rch sugar production ent友又erprises in Henan Provi錯樹nce, but also the com草學mon problem of the dom多雨estic industry.

3. productio秒雜n and treatment of star聽鐵ch sugar leftovers fr低理om our company

In 2017, the compan船子y's corn an水呢d wheat process不低ing starch su妹車gar produced by數南-products and去船 waste residues 媽厭and their output ar著坐e as follows: 物讀109 tons of ordinary 兵謝corn husk, 4476為商3 tons of sprayed c們北orn husk, 2169 tons of 鐘如corn gluten meal, 窗多12295 tons of wheat bran自事, sugar resid下好ue 4041 tons, 213煙電 tons of corn syrup, 1妹鐘80000 tons of al坐的cohol mash, 業員30 000 tons of sludg男愛e; In addition, the 風微use of farm waste; 化飛Biogas production 物商produces about 40 弟可tons of biogas r開制esidue per year. Cor志自n fiber, corn是分 gluten meal, su拍河gar residue, whe現民at bran and o的道ther by-products都頻 were sold at low pric微線es, corn syru裡民p, alcohol mash, sludge 道窗and biogas residue她姐 free to small en紙身terprises or farmers. 師雨The annual re嗎也venue generate什視d from starch suga謝那r processing is熱事 about $110 millio現資n.

4. implementation 時兒plan of this projec能木t

With the proposal地短 of "eco雜場logical civili議文zation constructio哥西n" at the 1跳近8th National Congress o店麗f the CPC, China&自劇#39;s environmenta裡北l protection 劇務has been strengthen子自ed day by day, and the劇離 demand for clea計他ner production has鄉票 become higher 睡行and higher. Ho讀畫w to make the starch sug花地ar industry these prec內不ious "waste materia在男ls" resource 吧算utilization, not only t這女o improve the added v可用alue of product話雪s, waste into treasu城空re, but also to 事姐minimize the 煙機pollution of wast說黑e water and was員答te residue to th花媽e environmen放路t, this is a 對黃comprehensive technical 見要system engineering. In v門化iew of the l答一ow utilization rate書工 of the "t木銀hree wastes"電從; produced by our comp雜件any, we have formed來不 a joint research t時到eam with Henan Univ校地ersity of Technology輛又 and Zhengzhou Golden L是機ily Bioengineering一舊 Co., Ltd. Based on the 山日current basic proce湖海ss, we have i在現nvested a small a和廠mount of money to ad鐵海d some key n熱長ecessary equip朋訊ment, according to the男花 nutrient compo窗個sition of the waste 師煙liquid and residu風很e and Features:房機 Selection of h爸的ighly effectiv人聽e microbial strains,要女 the use of micro-ecolog爸外ical solid-liqui低船d fermentation techn說火ology, combined wi煙但th market demand, th樹高e production of high-qua農化lity and eff爸吃icient livesto樹年ck feed addi購請tives and agri北中culture urgently needed一術 to improve the水吃 soil, replace som睡那e pesticides a費腦nd chemical 費件fertilizers of biologi裡姐cal fertilize我場rs and soil remedia看煙tion agents. This 話街project plans to devel鐵又op and produce the錢是 following 4 kinds o來子f products.

(1) Probiotic fee作東d additives: corn醫現 fiber, wheat bran, co新拍rn protein pow門高der, sugar resi校公due, corn syr很雜up, distiller&#秒謝39;s grains and other開通 agricultural and sid中商eline products are dr身一ied after solid 線近fermentation b要靜y probiotics t哥放o produce high-a歌報ctivity biol秒醫ogical feed 自但additives;

(2) Animal feed:看裡 corn fiber, wh民身eat bran, corn prote上離in meal, sugar residu雨兒e, corn syrup服司, distiller's grai算厭ns, and then知醫 purchased to add a par城微t of other products, aft紅相er the probiotic sol友也id anaerobic fermenta子南tion, do not dry, direct著秒ly to chicken farms, p錯醫ig farms to feed farme你文d animals.

This product湖美 does not go through新海 the drying process, 房懂which not only reduces t懂藍he energy input, 計他but also maximiz個信es the numbe通器r of live ba在術cteria and fl喝風avor of the product, mak森子ing the produc冷的t quality bett到綠er.

(3) Liquid f資村ermented products睡讀: corn syrup就上 with other raw mat多木erials, fermented b是件y probiotics to r報現eplace drinking water or近些 as a biological d器場isinfectant, used in 區對chicken farms for dis土湖ease preventio哥光n and treatment, improve很厭 the environm的友ent.

Fermented we畫喝t fodder and 筆那liquid fermented produ間林cts can be so但自ld to farmers in and ar但西ound Hebi. The bre樂筆eding industry in He刀坐bi and its vicin事見ity is developed,制和 which can make full看秒 use of this geo雨有graphical advantage.

(4) The sludge and b腦高iogas residue w報下hich can not be use訊謝d in animal h放相usbandry and other by-p東話roducts which 亮銀are not suitab鄉小le for the productio視在n of fermented feed a吃還re mixed with 著制some agricultural was風答tes such as c玩喝rop straw, and then o體爸ther raw materials算都 (such as sod相動ium humate) ar要的e fermented by probiotic人場s to produce Bi但到ofertilizers urgent廠醫ly needed for agricul媽紙ture.

5. economic bene友要fits

According to體購 preliminary estima草南tes, according 議很to the company's by事嗎-product outp西理ut, every year can pro的聽duce a variety of pr遠民obiotic fermented feed 自嗎and biofertilize可坐r about 300,000 tons,唱做 sales revenue of about 和暗1.56 billion yuan. Aft對得er deducting the聽不 current sales revenue o計影f by-products 愛西of 110 million yu白男an, the cost of other ra微了w materials i你這s about 150 million yua友聽n, as well as t通是he input of produc秒謝tion, labor, sales ex兵可penses, management 書商costs, taxes and so 日老on, it is estima湖如ted that the net 很自profit will be i到劇ncreased by about 工技300 million yuan 短土annually, with considera村紅ble economic benefi業坐ts.

6. social benefit行船s

The implemen可低tation of this proje雨跳ct can provide 30-50 jo爸購bs for the surroundin街拿g migrant worker玩窗s, and the produc花不ts can provide farmer木他s and farmers術空 with a radius of件站 less than 100 樂話kilometers with物農 good quality a白會nd low price爸去 products, and can兒請 greatly imp美通rove and improve 是術the quality of看但 agricultural and 器請sideline prod大外ucts, and incre線錢ase agricultur樂如al efficienc能請y and income又聽 for farmers.

Starch sugar pro紅媽duction enterpr家的ises in Hena費水n Province h說河ave not yet 筆風effectively solved the高中 problem of c在區lean production of by公爸-products and w務資aste residue這動s. The implement我這ation of this project no文信t only has considerable 些好economic benefi動農ts, but also provides an鄉用 effective solutio嗎錢n for the utili技劇zation of wa不鄉ste materials in the s快場ame industry in Hen北票an Province, which can 著海be used as a refer開站ence for the develop站化ment of starch sugar都快 industry in He低習nan Province. Leading ro放理le.

7. ecological benefits會老

It solves the problem身習 of three wastes聽動 pollution in 姐西starch sugar prod現她uction which has 高話puzzled our enter了制prise for many years. 你湖It roughly estimates對資 that thousands of to遠白ns of wastewater disch個身arged from COD and B新好OD exceeding th司什e standard will我哥 be reduced every year刀照. It protects the女上 ecological environment 年錢of blue sky and市吧 green water, reduces 爸物residents'complaint又綠s and opens up街笑 a new road for cleaner水電 production and sustain花制able development of厭呢 the enterprise.鄉樹